Automotive Seat Drive Motor Production Line with Precision Winding, End-to-End Error-Proofing Control, and Flexible Scalability
Product Summary
Automotive seat drive motor production line with 98% yield, 360 UPH, and CE/ISO certifications. Features precision winding, commutator turning, and resistance welding for high reliability. Offers flexible scalability, rapid changeover, and non-standard customization.
Product Details
Yield:
98%
Power Supply:
AC220V/380V, 50/60Hz
Air Pressure:
0.5-0.7Mpa
Production Line CMK:
1.33
Device Dimensions:
(L)36000 X (W)8000 X (H)2100 Mm
UPH:
360PCS
Product Description
Power Seat Adjustment Automotive Seat Drive Motor Production Line
Automatic Automotive Seat Drive Motor Production Line
Equipment Overview
This is a highly automated, end-to-end production line specifically designed for backrest motor assembly, focusing on precision manufacturing and rigorous quality control. The production line integrates core processes such as winding, pressing, welding, testing, and assembly, ensuring stable motor performance and high reliability. It is suitable for the production and processing of automotive wiper motors, automotive column motors, and automotive seat backrest adjustment motors.
Application Technology
- Winding Technology: Precision winding with double forks; wire clamps and scissors integrated on the Y and Z axes, rotating around the Z axis to achieve headless winding
- Increased load during the aging process: To reduce the failure rate of aging and improve the yield rate of motor performance, the load is increased during the aging process.
- Commutator Turning Technology: Commutator turning, forward and reverse turning of the commutator, ensuring a commutator roundness of 2.5µm, surface finish of RA0.4 µm, and diameter tolerance of ±0.005mm.
- Resistance welding technology: The rotor spot welding machine uses imported welding power supplies to monitor the current during the welding process; the follow-up mechanism is equipped with pressure and displacement sensors to monitor pressure and displacement during the welding process.
Technical Parameters
| Parameter | Value | Parameter | Value |
|---|---|---|---|
| Yield | 98% | Power Supply | AC220V/380V, 50/60Hz |
| Utilization Rate | 90% | Air Pressure | 0.5-0.7Mpa |
| Production Line CMK | 1.33 | Device dimensions | (L)36000 x (W)8000 x (H)2100 mm |
| UPH | 360PCS | Certifications | CE, ISO9001, KC, ISO45001, ISO24001 |
Advantages
- Flexible Scalability: Reserved space and electrical interfaces enable capacity expansion or model changeovers with zero retrofit, reducing ramp-up time and changeover costs.
- Main Line Offloading & Cycle Time Optimization: An independent pre-assembly zone is designed to offload key processes--such as bearing press-fitting and PCB/driver assembly--streamlining the main line and improving takt time.
- End-to-End Error-Proofing Control: Workstations are equipped with ESD wrist straps as standard and support MES integration, ensuring a zero-error assembly process.
- Modular Assembly Units: Clearly defined functional zones allow for fault isolation, ensuring maintenance activities do not disrupt the entire production line.
- Rapid Changeover Capability: Program switching combined with quick tooling replacement significantly shortens model changeover time and improves line utilization.
- Non-Standard Customization: Tailored to support multi-joint, high-precision assembly processes.
Frequently Asked Questions
What is the brand name of this product?
The brand name of this product is XINGTE.
Where is this product manufactured?
This product is manufactured in Shenzhen.
What certifications does this product have?
This product is certified by CE, IOS9001, KC, ISO45001, and ISO24001.
What is the minimum order quantity?
The minimum order quantity for this product is 1 unit.
Related Products
-
XT-TC Perfect Layer T-Core Automatic Coil Winding Machine 3KW AC220V
XT-TC 3KW automatic coil winding machine ensures ≥95% yield & efficiency. Features Delta PLC control, 2.3s cycle time, and handles 1608-3225 series inductors. CE & ISO certified with custom options. -
Precise Auto Coil Winding Machine At 2000Rpm Speed High Performance
High-performance automatic coil winding machine with 2000RPM speed, ±2 turn accuracy, and 4-station operation. Features touch screen control, customizable turns (1-999), and handles 2-36 stator slots. CE/ISO certified with efficient production for motors, transformers, and EV industries. -
Customizable T Core Inductor Automatic Coil Winding Machine XT-TC With 2.3s/Pc Cycle Time
XT-TC automatic coil winding machine delivers high-speed 2.3s/pc cycle time with ≥95% yield. Features Delta PLC control, multi-series compatibility (1608-3225), and CE/ISO certifications. Customizable for efficient B2B production. -
Wire Diameter Max 0.5mm Motor Winding Machine With PLC Touch Screen Control System
XT-BL06 motor winding machine: 6-station automation, max 0.5mm wire, 6000 RPM speed, PLC touch screen control. CE/ISO certified, >99% yield, custom options available for BLDC motor production.
