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High Yield 99% Automatic Winding Motor Stator Winding Machine with Vision Inspection

Basic Properties
Place of Origin: CHINA
Brand Name: XINGTE
Certification: CE,IOS9001,KC,ISO45001,ISO24001
Trading Properties
Minimum Order Quantity: 1
Price: negotiable
Supply Ability: 2.000 sets per year
Product Summary
Stator Automotive Chassis By-Wire Motor Automatic Line Product Overview Applicable Products: SBW motor stators, SBAI motor stators, oil pump stators, water pump stators Equipment Overview This equipment utilizes belt tray conveying with the following comprehensive process flow: Stator core feeding & ...
Product Description
Stator Automotive Chassis By-Wire Motor Automatic Line
Product Overview

Applicable Products: SBW motor stators, SBAI motor stators, oil pump stators, water pump stators

Equipment Overview

This equipment utilizes belt tray conveying with the following comprehensive process flow:

  1. Stator core feeding & laser marking
  2. Lower insulator assembly & upper insulator assembly
  3. Winding & wire stripping & wire cutting
  4. Bus bridge assembly
  5. Wire arrangement
  6. Hook pre-riveting & wire cutting & visual inspection
  7. Hook resistance welding & visual inspection
  8. Stator housing feeding
  9. Stator hot press fitting into housing & cooling
  10. Resistance welding & visual inspection
  11. Stator performance test
  12. PCB assembly & PCB thermal melting
  13. PCB soldering & Hall model inspection
  14. Air tightness test & capacitance test
  15. Manual visual inspection & finished product packaging
Equipment Features
  1. Inspection after each process with individual item coding. Each product is bound with process parameter data.
  2. Automatic winding and automatic enamel stripping using domestically pioneering technology.
  3. Wire ends are automatically shaped and bent into BASBAH hooks.
  4. Equipped with imported AVIO welding power supply for automatic hook welding and wire trimming. Vision system counts wire ends.
  5. Vision inspection monitors resistance welding quality to guarantee stable welding performance.
  6. High-frequency heating for stators; imported temperature sensors precisely control heating and cooling temperature.
  7. Automatic PCB feeding and assembly. Constant-temperature thermal riveting fixes PCB onto stator housing.
  8. Utilizes COSMIK soldering unit to achieve uniform, neat solder joints and high soldering yield.
  9. Imported air tightness tester and stator performance tester ensure accurate stator performance testing.
  10. High-quality electric actuators monitor pressure and displacement during pressing, generating pressure-displacement curves.
Applied Technologies
  • Winding Technology
  • Soldering Technology
  • Resistance Welding Technology
  • Constant-temperature Thermal Riveting Technology
  • High-frequency Heating Technology
  • Laser Marking Technology
  • PCB Assembly Technology
Technical Parameters
Parameter Specification
Yield Rate ≥99%
Operation Rate 85%
Control System Mitsubishi
Power Supply Single-phase AC200~230V, 50Hz/60Hz
Power 30 KW
Air Pressure 0.49-0.59 MPa
Machine Dimension (L)18000 * (W)6000 * (H)2400 mm
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