Focused on Coil Manufacturing Pain Points! Xingte Technology Shines at Coiltech Italia 2025 with Automation Solutions

Coiltech Italia 2025, the globally renowned exhibition, opened at Pordenone Fiere in Italy on September 17. As a world-leading manufacturer of precision intelligent equipment, Xingte Technology showcased stand-alone automation, production line automation and workshop automation solutions at the show. Committed to solving practical production challenges, the company helps manufacturers achieve efficiency gains from individual processes to digital upgrading of entire workshops.

Coil manufacturing has long been plagued by pain points including insufficient winding accuracy, low inspection efficiency, slow product changeover and complicated workshop management, which greatly restrict the improvement of production capacity and quality. Targeting these bottlenecks, Xingte Technology has launched three customized solution packages to address industry challenges precisely:

▶ 8-Axis Precision Winding Machine Adopting an 8-axis design with automatic bobbin feeding. It delivers a maximum spindle speed of 12,000 rpm and positioning accuracy of 0.01 mm, featuring ultra-high speed, high precision and a compact structure. Integrated with complete processes such as winding, terminal wrapping, enamel stripping and right-angle wire take-up, it supports easy program adjustment and rapid changeover. Widely applied in home appliances, automotive, new energy, communication, medical and aerospace industries.

▶ Automatic Vertical Flat Wire Winding Machine Compatible with a wide range of wire gauges, it runs efficiently with outstanding output and greatly reduces labor reliance. Custom functions such as pin pushing and pin shaping are available for various flat-wire products. Built-in MES system collects production data in real time and offers abundant interfaces for seamless integration with clients’ existing management systems, enabling intelligent and fully traceable production. Ideal for flat coil manufacturing for new energy vehicles and charging piles.

▶ Automatic Back-End Line for Conventional Transformers Designed for post-winding processes of transformers. It covers core procedures including coil soldering, automatic core loading, center leg dispensing and CCD glue volume inspection. Except for manual coil loading, the line realizes automatic material feeding, automatic assembly, full-process inspection and defective product rejection. Equipped with quick-change tooling for fast production switchover, together with self-developed intelligent manufacturing system, it delivers full visualization and digital management of production, quality and data, substantially boosting efficiency and operational safety.

▶ PFC Flat-Wire Inductor Production Line for Charging Piles Covers the full manufacturing workflow of inductors for vehicles and charging piles: automatic winding, stripping, soldering, pin bending, core-coil assembly, dispensing, curing, impregnation, laser marking and electrical testing. Featuring a high level of automation, the line greatly improves production consistency and efficiency. It delivers an integrated intelligent manufacturing solution for inductors and facilitates industrial intelligent upgrading.

Powered by the industrial internet platform, Xingte breaks down data silos among equipment, materials and personnel. It enables real-time visualization of production progress, intelligent early warning of equipment faults and accurate tracking of material consumption. Combined with self-developed machine vision systems, it further advances unattended operation and lean management to lift overall workshop operational efficiency.

The exhibition booth was bustling with active consultations and exchanges, drawing numerous professional visitors. As a precision intelligent equipment enterprise with global footprint, Xingte has established 7 subsidiaries and service outlets worldwide. It deploys targeted resources for strategic customers to guarantee rapid response and localised support. Up to now, its solutions have empowered over 500 manufacturers globally, with abundant replicable practical cases in improving production efficiency and process precision.

By participating in Coiltech Italia, Xingte Technology demonstrates with real-world cases that automation upgrading is a vital route for coil manufacturers to break through development bottlenecks and sharpen competitiveness. Moving forward, driven by continuous technological innovation, Xingte will keep supporting global manufacturers in their automation transformation journey.