No matter which motor manufacturer it is, it is impossible to produce only one type of motor. There are multiple series and multiple types of motor products. For example, a series of products has stack thickness, outer diameter, wire diameter, and groove filling. The rates are different, and there are also some differences in other parameters. So is there a universal automatic winding machine? It can be adapted to various types of products through debugging.
Brushless motor winding machine
In theory, there is, and in practice, most manufacturers have general-purpose machines, such as needle-type winding machines, which often wind motor products of various sizes. Some are used in home appliances, and some are used in transportation. Products with widely different outer diameters can not only use the same machine, but can also use a set of molds. They only need to be modified in the program.
Of course, if some winding requirements are different, then one set of molds cannot be shared, and different molds need to be made according to different models.
Relatively speaking, the universal winding machine has a wide range of applicability. If it is a few large-volume products, the mold cost can basically be ignored. But if you are rushing goods, one machine is definitely not enough. At present, our single-station winding machine has a wide range of applicability. Of course, with more stations, the investment will be slightly larger. There will also be fewer applicable product models.
This is due to the structural characteristics of the motor winding machine. The needle mouth type winding machine arranges and winds the wire through the needle mouth. The needle mouth is controlled by three motors and moves on three axes, which is what we usually The X/Y/Z axis can theoretically reach any point within a certain space, so the difficulty of the needle-type winding machine lies in programming and debugging. Debugging a product may be divided into many segments of motion. The various moving parts work together.
Brushless motor winding machine
Generally speaking, a brushless motor winding machine can wind multiple models of stator products. It mainly depends on whether the product difference is big. Generally, you only need to change the mold. For example, Xingte's winding machine is very The special stator core winding solution is customized, the fixture production is standardized, and the changeover is simple and fast. It is an indispensable equipment for the standardized production of motors.
